Today, I’m sharing a simple, tool-free solution for creating a reusable Power Pole connector that’s perfect for portable operations like Parks on the Air (POTA) and Summits on the Air (SOTA). This quick-connect Power Pole connector can be connected to any stripped wire without the need for tools and is a must-have in every amateur radio operator’s field bag.
Why You Need This in Your Kit
When you’re out in the field, the last thing you want to worry about is fumbling with tools or losing small parts. This DIY Power Pole connector is designed to be assembled beforehand, allowing for quick and easy wire connections whenever needed. Its durability and reusability make it an excellent addition to your radio kit.
Materials Needed
- 1 Power Pole set (red and black housings)
- 2 pieces of 1-1/16″ 12 gauge copper wire
- 2 lever wire connectors for 12 gauge wire
- 1″ of adhesive-lined heat shrink tubing
- Solder

Tools Required
- Soldering iron
- Power Pole crimpers
- Hot air gun
Steps to Build Your No-Tool Power Pole Connector
- Assemble the Power Pole Connector:
- Begin by crimping the 12 gauge copper wires to the Power Pole terminals. Once crimped, solder the connections for extra durability to ensure a solid, lasting contact. This is particularly important as it strengthens the connector against the rigors of field use.
- Carefully align and interlock the red and black housings of the Power Pole set. The correct orientation is crucial for ensuring proper electrical polarity when connecting to other devices.
- Interlock the Lever Wire Connectors:
- Take the two lever wire connectors and interlock them securely. This setup will serve as the receiving end for the wire connections in the field, allowing for easy and reliable mechanical connections without additional tools.
- Connect Power Pole to Lever Wire Connectors:
- Insert the bare ends of the assembled Power Pole connectors into one end of the interlocked lever connectors. Press down the levers to secure the wires in place. This method ensures a strong, tool-free connection that can be easily undone if necessary.
- Secure with Heat Shrink Tubing:
- Slide the 1″ piece of adhesive-lined heat shrink tubing over the assembly where the Power Pole connectors meet the lever connectors. Use a hot air gun to shrink the tubing securely around the connectors. This not only holds down the levers but also integrates the entire assembly into a single, robust unit.
And there you have it! Your own versatile, reusable Power Pole connector that requires no tools to connect to a wire. This DIY project not only enhances your field radio operations by reducing setup time but also ensures you’re always ready to establish a reliable connection, no matter where your adventures take you.

Final Thoughts
This easy-to-build, robust connector is a great addition to any radio operator’s field equipment, providing reliability and ease of use when it’s most needed. Give it a try, and see how it simplifies your field setups!
Happy building and 73!
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